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How-to guide

Heat-set threaded inserts for 3D printed parts

Add strong metal threads to plastic parts: choosing M3 and M5 inserts, designing the hole, and installing them.

Screws driven directly into plastic strip out after a few uses. A brass heat-set insert, pressed into the part with a soldering iron, gives you real machine threads that survive repeated assembly.

Design the hole

Model a hole slightly smaller than the insert's outside diameter, following the insert manufacturer's recommended hole size, and leave at least a few walls of plastic around it. Add a little extra depth below the insert so displaced plastic has somewhere to go.

Install

  1. Heat a soldering iron with a dedicated insert tip to a temperature suited to the plastic.
  2. Set the insert on the hole, then press straight down slowly and let the heat do the work.
  3. Stop just flush, then use a flat object to keep it square while it cools.

Short or tall?

Short inserts suit thin walls. Tall inserts give more thread engagement and pull-out strength where the part allows it.

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